Wide access with practical corner radii to support smoother zipper movement.
LAY-FLAT MAKEUP BAG MANUFACTURING
Lay-flat travel makeup bags.
Designed around a clear retail need: every item should be visible when the bag is open—and stay separated and upright when it is carried.
01
See everything
A 180° opening and shallow storage zones reduce the need to search through a deep pouch.
02
Keep it separated
Brushes, cosmetics and liquids can be assigned to distinct areas instead of mixing during travel.
03
Carry it securely
Fixed-to-base dividers, segmented elastic and reinforced stress points help items stay in position.
04
Clean it easily
Wipe-clean lining and an optional removable liquid pouch make spills easier to manage.
DEVELOPMENT BRIEF
A stronger version of a proven format.
BSN can develop this product type for beauty brands, retailers, promotional programs and marketplace sellers. The design direction focuses on functional improvements that remain useful after the bag is fully packed.
Separate color cosmetics from skincare and toiletry items without creating one deep cavity.
A divider secured to the base helps stop small items migrating between sections.
A clear TPU sleeve keeps brushes visible and separates powder residue from other items.
A removable, wipe-clean compartment can be developed for liquids and easier maintenance.
Handle bases, zipper ends and corner seams can be strengthened for loaded-use testing.
RANGE DEVELOPMENT
One structure, three useful versions.
Weekend & carry-on
A smaller format for daily makeup, long brushes and short trips.
Medium travel
The primary version, balancing capacity, suitcase space and organized access.
Removable liquid pouch
Adds a detachable transparent compartment for liquids, cleaning and replacement.
BUYER FAQ
From brief to sample.
Can the internal layout be customized?
Yes. Compartment depth, brush positions, elastic divisions, transparent sleeves and removable liquid pouches can be developed around your intended product mix.
How is the final structure confirmed?
Final dimensions, materials, compartment structure, colors, branding and performance requirements are confirmed through sampling and agreed testing.
Can we develop a coordinated size range?
Compact weekend, medium travel and removable-liquid-pouch versions can be sampled as a coordinated collection.
BUYER DECISION PATH
Turn the lay-flat idea into a controlled product specification.
The open-flat view is only useful when products stay organized, the center hinge works without strain and the bag closes cleanly when loaded. Sampling should connect dimensions, compartments, zipper path and carrying details.
- Map bottles, palettes and brushes to exact positions.
- Define open-flat angle, hinge construction and loaded closure clearance.
- Check dividers, zipper corners, handle attachment and wipe-clean lining.
- Approve the filled sample, golden reference and packed-carton presentation.
ENGINEERING DECISION
Engineer the opening around real contents.
The hinge zone, zipper route, divider depth and loaded balance must work together. Approve the bag open, closed, filled and after the proposed packing trial.
Opening target
Define working angle, surface and visible storage zones.
Geometry
Control hinge width, fold layers, zipper corners and divider clearance.
Loaded approval
Test representative bottles, palettes and brushes.
START DEVELOPMENT